请大家谈谈大模数齿轮轴的加工问题！

狼齿

大家谈谈有没有什么好办法加工M=65 Z=11 Xn=0.5的齿轮轴！

48824305

看照片很象线切割,我做了一个线切割程序: m65z11x05-nc.rar (108.25 KB, 下载次数: 7)

2010-6-2 18:46 上传

点击文件名下载附件

w m65z11x05
G90G17G40
G92X-520.7700Y0.0000
G01X-308.7507Y0.0000
G02X-308.7285Y3.7028I308.7507J0.0000
G03X-311.4666Y15.6060I-26.3295J0.2099
G03X-316.0782Y22.2217I-24.4038J-12.0961
G03X-321.2550Y26.5550I-21.1010J-19.9490
G03X-325.9410Y29.1081I-17.9560J-27.3805
G03X-330.1900Y30.6908I-15.1429J-34.1585
G03X-333.2831Y31.5129I-12.9420J-42.4608
G03X-335.8067Y32.0174I-10.8007J-47.4652
G02X-341.4559Y33.4696I10.0489J50.8045
G02X-348.2272Y35.9225I27.5883J86.7332
G02X-353.4342Y38.2176I38.2917J93.9254
G02X-359.4845Y41.2806I57.2147J120.5231
G02X-365.3855Y44.6541I63.7482J118.3571
G02X-372.0321Y48.8958I87.3468J144.2005
G02X-378.2088Y53.2531I91.7271J136.5843
G02X-384.5758Y58.1670I119.9282J161.9728
G02X-389.9214Y62.6307I118.0273J146.7770
G02X-395.1653Y67.3186I151.1413J174.3448
G02X-400.4487Y72.3630I141.1423J153.1203
G02X-405.2998Y77.2909I180.5834J182.6187
G02X-410.0225Y82.3745I161.9879J155.2233
G02X-414.7883Y87.8064I207.0864J186.5021
G02X-419.0605Y92.9484I182.0217J155.5741
G02X-422.9662Y97.8890I236.5794J191.0376
G02X-426.9691Y103.2052I199.5550J154.4237
G02X-429.8343Y107.1770I271.5157J198.8869
G02X-433.6594Y112.7104I214.1345J152.1173
G02X-436.1954Y116.5332I300.7257J202.2462
G02X-438.7494Y120.5154I217.1294J142.0672
G02X-434.2550Y135.8218I438.7494J-120.5154
G02X-429.9536Y137.7911I110.1550J-234.9344
G02X-425.7534Y139.6360I147.8442J-330.8800
G02X-419.5438Y142.2229I104.1102J-241.1521
G02X-414.9862Y144.0152I125.4448J-312.3146
G02X-408.7446Y146.3233I90.6303J-235.4889
G02X-402.7878Y148.3680I101.6973J-286.5708
G02X-396.4139Y150.3841I75.3906J-227.2696
G02X-389.4679Y152.3770I80.3275J-266.8620
G02X-382.7465Y154.1003I59.0743J-216.4361
G02X-376.0012Y155.6233I59.9306J-249.7365
G02X-368.8294Y157.0104I43.1252J-203.7331
G02X-361.8834Y158.1191I39.8362J-227.2726
G02X-354.9732Y158.9842I26.8475J-186.4220
G02X-346.9603Y159.6758I21.3338J-200.4067
G02X-339.4084Y160.0020I10.8746J-164.1673
G02X-331.5237Y159.9769I3.4048J-168.5576
G02X-324.7356Y159.6245I-3.5722J-134.3855
G02X-317.9898Y158.9302I-10.2818J-133.0174
G02X-312.3685Y158.0459I-12.9456J-100.6014
G02X-305.3460Y156.4485I-16.6602J-89.4774
G02X-299.8085Y154.6161I-13.4758J-50.0048
G03X-297.4127Y153.6761I18.9713J44.8296
G03X-294.3662Y152.6955I15.1150J41.7367
G03X-289.9360Y151.7297I10.1586J35.9571
G03X-284.6136Y151.3440I5.0199J32.3561
G03X-277.9158Y152.1907I-0.2683J29.0369
G03X-270.4597Y155.2630I-6.5340J26.4418
G03X-261.7208Y163.7963I-13.5244J22.5915
G02X-257.7171Y170.0262I261.7208J-163.7963
G03X-253.5852Y181.5202I-22.0363J14.4114
G03X-253.8880Y189.5788I-27.0694J3.0178
G03X-255.9001Y196.0230I-28.5365J-5.3741
G03X-258.4620Y200.7043I-29.9086J-13.3262
G03X-261.1808Y204.3330I-31.2065J-20.5491
G03X-263.3384Y206.6968I-33.8435J-28.7233
G03X-265.1887Y208.4856I-34.7477J-34.0910
G02X-269.1559Y212.7614I35.9207J37.3066
G02X-273.5262Y218.4858I70.1002J58.0493
G02X-276.6658Y223.2317I82.9929J58.3130
G02X-280.0996Y229.0795I113.2918J70.4578
G02X-283.2400Y235.1077I117.6170J65.1035
G02X-286.5383Y242.2695I151.4415J74.0860
G02X-289.3787Y249.2744I151.0088J65.3106
G02X-292.0783Y256.8505I188.4591J71.4221
G02X-294.1620Y263.4957I178.6445J59.6663
G02X-296.0390Y270.2745I221.4060J64.9550
G02X-297.7565Y277.3745I201.5195J52.5057
G02X-299.1732Y284.1429I250.6476J55.9979
G02X-300.3978Y290.9728I220.1929J43.0049
G02X-301.4704Y298.1189I275.0428J44.9362
G02X-302.2844Y304.7544I237.2361J32.4689
G02X-302.8990Y311.0223I302.3060J32.8066
G02X-303.3923Y317.6587I251.3641J22.0219
G02X-303.6553Y322.5489I335.9399J20.5218
G02X-303.8817Y329.2720I262.3822J12.1993
G02X-303.9483Y333.8590I362.3292J7.5558
G02X-303.9439Y338.5898I259.4682J2.1256
G02X-291.8878Y349.0366I303.9439J-338.5898
G02X-287.2045Y348.3676I-34.3468J-257.1936
G02X-282.6736Y347.6489I-54.5128J-358.2846
G02X-276.0512Y346.4681I-42.7936J-259.1562
G02X-271.2482Y345.5118I-63.3191J-330.5563
G02X-264.7495Y344.0790I-51.0719J-247.1043
G02X-258.6329Y342.5786I-69.3786J-296.0604
G02X-252.1808Y340.8286I-59.4486J-231.9506
G02X-245.2600Y338.7500I-76.7007J-267.9269
G02X-238.6739Y336.5658I-67.3177J-214.0156
G02X-232.1761Y334.2003I-84.6009J-242.4926
G02X-225.3928Y331.4898I-73.8672J-194.7065
G02X-218.9501Y328.6672I-89.3605J-212.7310
G02X-212.6691Y325.6590I-78.2018J-171.3430
G02X-205.5543Y321.9087I-90.4009J-180.1268
G02X-199.0249Y318.1003I-79.6072J-143.9855
G02X-192.4054Y313.8163I-88.2648J-143.6404
G02X-186.8854Y309.8500I-75.6594J-111.1210
G02X-181.5859Y305.6189I-80.5642J-106.3426
G02X-177.3350Y301.8359I-65.2797J-77.6324
G02X-172.2909Y296.6954I-62.3906J-66.2659
G02X-168.6232Y292.1600I-38.3712J-34.7812
G03X-167.1160Y290.0740I40.1964J27.4564
G03X-165.0832Y287.6020I35.2801J26.9393
G03X-161.8784Y284.3944I27.9858J24.7569
G03X-157.6094Y281.1924I21.7160J24.5057
G03X-151.5172Y278.2836I15.4728J24.5725
G03X-143.5836Y276.8371I8.7988J25.7768
G03X-131.6186Y279.2911I0.8364J26.3170
G02X-124.8823Y282.3675I131.6186J-279.2911
G03X-115.1922Y289.8030I-10.7467J24.0373
G03X-111.0901Y296.7461I-21.1407J17.1736
G03X-109.2988Y303.2551I-26.9119J10.9070
G03X-108.9232Y308.5783I-32.3654J4.9591
G03X-109.2486Y313.1008I-37.3622J-0.4155
G03X-109.7856Y316.2559I-44.0000J-5.8664
G03X-110.3751Y318.7610I-47.6626J-9.8931
G02X-111.4009Y324.5030I50.3879J11.9641

......

G02X-359.4845Y-41.2806I69.6491J-114.9836
G02X-353.4342Y-38.2176I63.2650J-117.4601
G02X-348.2272Y-35.9225I43.4987J-91.6302
G02X-341.4559Y-33.4696I34.3596J-84.2803
G02X-335.8067Y-32.0174I15.6981J-49.3523
G03X-333.2831Y-31.5129I-8.2770J47.9697
G03X-330.1900Y-30.6908I-9.8490J43.2829
G03X-325.9410Y-29.1081I-10.8939J35.7412
G03X-321.2550Y-26.5550I-13.2700J29.9336
G03X-316.0782Y-22.2217I-15.9243J24.2824
G03X-311.4666Y-15.6060I-19.7923J18.7117
G03X-308.7285Y-3.7028I-23.5913J11.6933
G02X-308.7507Y0.0000I308.7285J3.7028
G01Y-25.000
G00Z0
G40G01X-520.7700Y0.0000
M30

程序太长了,中间的删除了.

xiaotet001

铸件质量要好。
齿轮最好修掾。

狼齿

回复 3# xiaotet001


    这个要求是锻件。是推钢机上用的，强度要求非常高！
我们现在用的是铣齿机铣的，图片里就是我们的设备，精度在10级！
想听听还有没有什么好方法加工！

ligy80941

用五轴联动加工中心也可

罗文

这么大的模数，其它的方法精度可能提高，但成本也随之增加，如果只是提高强度何不在材质和热处理上想想呢，或如齿部高频。。。

狼齿

回复 6# 罗文


    这个工件时带料加工的！  我们也没办法啊！
加工时间太长了4天加工一件呢，我就是想寻求加工速度快质量好的办法！

罗文

回复  罗文


    这个工件时带料加工的！  我们也没办法啊！
加工时间太长了4天加工一件呢，我就是想 ...
狼齿 发表于 2010-6-6 17:46

                               
登录/注册后可看大图

    或可分工序粗，精加工。先拉坯留量精铣，毕竟要优先考虑你自己的加工能力。

shtao2008

回复  罗文


    这个工件时带料加工的！  我们也没办法啊！
加工时间太长了4天加工一件呢，我就是想 ...
狼齿 发表于 2010-6-6 17:46

                               
登录/注册后可看大图

四天加工一个？？有可能加工坏没？？

狼齿

回复 9# shtao2008


    不好意思 我没看明白呀！谢谢关注！